Teijin Frontier expands Octair polyester fiber production

Teijin Frontier will install new manufacturing equipment for its Octair polyester insulation fibre at the Matsuyama Plant in Ehime Prefecture, Japan, as part of a capacity expansion aimed at meeting growing demand for alternatives to down insulation.

Octair is designed with a distinctive hollow cross-section featuring eight fins that radiate outward. This structure creates internal voids that help provide loft, low weight and thermal insulation performance comparable to down of the same weight. Teijin Frontier also says the fibre offers a soft texture, good dimensional stability and a smoother blowing process than conventional polyester fibrefill.

Demand for down alternatives has increased globally due to limited down supply and higher production costs. In response, Teijin Frontier developed Octair in 2024 and began test marketing the material.

The new expansion will support mass production of multiple Octair variants, including products containing polytrimethylene terephthalate (PTT) and recycled polyester fibres. The project includes new pre-processing, spinning and drawing equipment that will supplement the company’s existing production facilities and help provide stable, scalable supply.

Recent Posts

Only & Sons introduces jeans with renewable Lycra fiber

Menswear brand Only & Sons has launched a new pair of jeans made with Renewable Lycra fiber, further expanding the…

2 hours ago

Recover launches ready-to-use recycled cotton yarn portfolio

Recover has launched Recover Yarns, a new portfolio of ready-to-use yarn solutions to help increase the adoption of recycled cotton…

2 hours ago

Fanatyco launches FIFA World Cup 2026-inspired activewear collection

Sportswear brand Fanatyco has introduced a new activewear collection inspired by the cultures of national teams participating in the 2026…

1 day ago

Bally Ribbon Mills uses DuPont’s Kevlar EXO for parachute applications

Bally Ribbon Mills, headquartered in Pennsylvania, is developing a new range of woven tapes and webbings using DuPont’s Kevlar EXO…

1 day ago

AbTF expands animal welfare monitoring in inner Mongolia

AbTF is expanding its Animal-related Animal Welfare Assessment programme under The Good Cashmere Standard following the successful results of a…

1 day ago

UGG introduces Otzo Clog featuring Nuyarn technology

UGG has introduced a new version of its clog design, the Otzo clog, featuring an innovative wool lining made using…

3 days ago