List of Suppliers
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Acmas Technocracy Private Limited
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Laboratory Machine For Textile
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Weiber air showers personnel are specially designed antechambers, ideally installed in front of a clean room or controlled environment chamber to prevent the entry of contaminating particles inside the working area. They are an integral part of modern laboratories, industries and manufacturing units and are particularly important for applications requiring highly sterile working environments. Our air showers come equipped with high quality pre-filters and HEPA filters for continuous filtration of air within the chamber and a powerful motor and blower assembly for maintaining uniform air streams at appropriate air velocities throughout the working area. The air streams produce enough scrubbing action for the removal of dust and other particulate contaminants from the clothes and skin surfaces of the user, prior to entering the controlled environment chamber.
The unit allows one-way operation, with the clean side door locked and the grey side door unlocked at the idle state. This mode of operation helps in controlling the flow of traffic in and out of the clean room for maintaining maximum sterility in the working area. Our air showers are easy to use and cost effective. They provide a high degree of manoeuvrability for achieving various clean room specifications as specified for different applications.
Our air showers are pre-wired and pre-tested for ease of installation and are available in a wide modular range of designs to suit various industrial applications. The unit uses solid state microprocessor based controls for different parameters for achieving highly accurate and constant working conditions and is equipped with alarms and indicator lights for alerting the personnel in case of any fluctuations from the set parameters. They are electrically operated, fully automatic units, equipped with interlocking doors to minimize any chances of contamination.
Key Features
Ergonomic design for versatile usage
Easy to install and operate
Available in both standard and customized configurations
Available with calibration protocol documentation and complete self-diagnostic systems
Programmable operation
GMP/GLP compliant systems
Designed to ensure minimum vibration and noise level < 60 db
Lighting arrangement conforms to the guidelines for US federal standards
Operating Features
Programmable operating modes
Solid state programmable microprocessor based controls for various operating parameters
Fully washable pre-filters remove around 85% of particulate matters, therefore reducing the load on HEPA filters and increasing their efficiency and life span
Highly efficient HEPA filters with around 99.99% filtration efficiency for removing particles as small as 0.3 microns and larger.
Floor matting operated switch for sequential operation of the air shower
Multidirectional air flow
Adjustable air nozzles
Permanently lubricated direct drive centrifugal motors and efficient blowers for maintaining appropriate face velocities of the air (6000 ft/min + 20 feet), while producing minimum vibrations and noise (less than 60 db)
Indicator lights on both sides of the air shower for regulation of traffic within the cubicle
Emergency buttons on both sides of the air shower to prevent accidental lock-outs
Interlocked doors minimize any chances of contamination
Door interlocks operate on the magnetic system
Hinged motor/blower compartment access panels made of coated aluminium
Tamper proof junction box, placed on top
Emergency switch off button with audible alarm located within the shower cubicle
Applications
Microelectronics and semiconductor industries
Life Sciences
Biomedical research
Pharmaceutical industries
Aerospace industries
High precision manufacturing processes
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Acmas Technocracy Private Limited
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Laboratory Machine For Textile
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The personnel air showers from Weiber are specially designed antechambers that clean off dust particles, viable and non viable organic particles and other particulate matters from the clothes and skin surfaces of the personnel and equipments before they enter the clean room. They serve as an integral component of the modern clean rooms, providing a cost effective solution to the contamination problems. The fully automatic operation prevents the need for manual switching on/off of the air shower cycle and the shower time, providing an unmatched ease of use. The incorporated safety features such as magnetically operated interlocked doors, the auto reset feature and an array of alarms and LED indicators for actual and set parameters prevent accidental lockouts and ensure smooth functioning of the unit.
The programmable microprocessor based control offers an unparalleled application flexibility making the unit suitable even for highly stringent processes and extremely demanding applications. The use of pre-filters, HEPA filters and efficient fans and blowers ensures the continuous generation of high velocity air streams for scrubbing off surface-deposited particles from the personnel, whereas the recirculation of filtered air ensures highest level of sterility for particle sensitive processes. The electromagnetic interlocks allow only one door to be open at a time, therefore preventing cross contamination, whereas the emergency stop buttons located next to the doors allow either door to be opened, thereby preventing accidental entrapment of the personnel.
Our air showers allow programmable operation of the unit, unlike the conventional models and feature a pre-purge function for maintaining the sanctity of the clean air environment. These pre-tested and pre-wired units offer an ease of installation and are operational with a simple plug-in.
Key Features
Ergonomic design for versatile usage
Clean, durable construction
Programmable operation
Available with calibration protocol documentation and complete self-diagnostic systems.
GMP/GLP compliant systems
Designed to ensure minimum vibration and noise level < 60 db
Lighting arrangement conforms to the guidelines for US federal standards
Operating Features
Programmable operating mode and shower time
The pre-purge function cleans the air shower interiors in the power-on mode
Programmable pre-purge time from 0-3 minutes
Microprocessor based controls for various set parameters and sequence of operation
Floor matting operated switch for sequential operation of the air shower
Fully washable pre-filters remove around 85% of particulate matters, therefore reducing the load on HEPA filters and increasing their efficiency and life span
Highly efficient HEPA filters with around 99.99% filtration efficiency for removing particles as small as 0.3 microns and larger.
Permanently lubricated direct drive centrifugal motors and efficient blowers for maintaining appropriate face velocities of the air (6000 ft./min + 20 feet), while producing minimum vibrations and noise level (less than 60 dB). Rated at 1/5 HP.
Top mounted fluorescent lights concealed within the light panel provide a minimum illumination of 800 Lux
Multidirectional air flow
The air recirculation system boosts the air conditioning and filtration efficiency for reduced power costs
Indicator lights on both sides of the air shower for regulation of traffic within the cubicle
Door switch monitors open/closed doors
LED indicators in the chamber indicate interlock and shower sequence
Emergency buttons on both sides of the air shower immediately cut system power and unlock the door to prevent accidental lock-outs
Interlocked and magnetically operated doors to prevent them from opening at the same time and during the pre-purge cycle
The auto reset feature unlocks the doors to prevent accidental lockouts.
The negative pressure models allow reversal of clean room/grey side settings, preventing the need for physical reorientation of the unit.
An administrator PIN can be set to restrict access to air shower settings.
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Acmas Technocracy Private Limited
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Laboratory Machine For Textile
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Acmas technocracy both side flow air shower tunnel are equipped with supreme quality HEPA filter/ blower modules to dislodge and remove particles.
Our units are used as a staging area to remove particles from individuals before entering a clean room or other controlled area. Moreover it includes a blower assembly, emergency controls and a HEPA filter with adjustable nozzles along with a light fixture and door and window options and is available in a large variety of sizes and door configurations.
Our air showers are constructed out of heavy industrial grade wooden mica clad wooden boards or stainless steel sheets of grade ss-304/ss-316. The internal cubicle of air showers is plastic laminated and attractively finished. The unit is provided with blower access panel at the side of the shower. The two doors provided on the either side of the air shower are inter locked and operate on magnetic system. The compartment access panels are hinged and made of coated aluminum. The doors are made of aluminum panel and have clear view glass/acrylic windows.
Salient features
Ergonomic Design
Versatile Usage
Low Noise And Vibration Levels
Conforms to US Federal Standards
Calibration And Protocol Documentation.
Programmable operation
Applications
Pharmaceutical
Electronics,
micro-electronics
Semiconductor,
Food/ beverage plant
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Acmas Technocracy Private Limited
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Laboratory Machine For Textile
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Acmas technocracy one side flow air shower tunnel are fully automatic, electrically operated units that give personnel a high velocity clean air wash, before they enter controlled clean-air environment.
Our air showers are closed cubicles and work on the principle of subjecting the personnel through adequate velocity of clean air coming through a pre filter assembly comprising of poly fiber synthetic media of approximately 1” thickness (washable). And then the same air is passed through a high efficiency perfect air filter made from glass pleated non woven filter media having a minimum efficiency of 99.99% at 0.3 micron particle size.
Our air showers are constructed out of heavy industrial grade wooden mica clad wooden boards or stainless steel sheets of grade ss-304/ss-316. The internal cubicle of air showers is plastic laminated and attractively finished. The unit is provided with blower access panel at the side of the shower.
Salient Features
Conforms to US Federal Standards
Calibration And Protocol Documentation
99.97% absolute filters
Micro processor control system
Stainless steel construction
Applications
Clean Room
Pharma Production
Micro-Electronic Fabrications and Production Units
Semi-Conductor Production Lines
Basic And Applied Science Research Laboratories
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Acmas Technocracy Private Limited
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Laboratory Machine For Textile
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The air shower tunnel (tower flow) from Weiber is a protected passageway that allows the user to pass into controlled environment chambers sans the surface contaminants.Our air shower tunnels are designed to provide sterile air streams for the removal of dust and contaminating particles from the clothes and skin surfaces of the user as he/she stands in the tunnel or walks through it.They provide the maximum decontamination solutions for particle sensitive processes and other research applications requiring highly sterile working conditions.
Our air showers are easy to operate and are quite economical. They are operational with a simple plug-in to the power source and require minimal maintenance. Our air shower tunnel uses a combination of basic floor plan styles with individual air shower units coupled together side by side or end to end to create a tunnel configuration for the passage of large groups of personnel. They are designed to meet all the industrial specifications, making them perfect for use in pharmaceutical industries, microelectronics and semiconductor industries, aerospace industry, high precision manufacturing units and various other industrial applications.
We offer air showers in various sizes and packages in both standard and customized designs to meet the industrial specifications.
Working principle
The air circulating within the air shower tunnel passes through the filter assembly, comprising of pre-filters and HEPA filters, for efficient removal of dust and contaminating particles within the equipment. The clean air is then passed through the nozzles at a high velocity to create pressurized air streams, capable of providing enough scrubbing action for the removal of particulate contaminants adhering to the clothes and skin surfaces of the personnel.The contaminated air is then directed downwards through the grilles and hollow walls of the air shower tunnel and is redirected towards the filter assembly for filtration and recirculation.
Filter assembly
Our air shower tunnels (tower flow) use top mounted pre-filters and HEPA filters for removing particles as small as 0.3 microns in size and larger with around 99.97% filtration efficiency.The pre-filters are capable of eliminating around 85% of the dust particles, therefore reducing the contaminant load on the HEPA filters and improving its filtration efficiency and life span. The HEPA filters provide a uniform and laminar air flow within the air shower tunnel, therefore ensuring increased air conditioning and energy efficiency while minimizing cross stream contamination.
Construction details
Our air showers useindustrial grade mica clad heavy wooden boards and high grade stainless steel (SS 304 or SS 316) as construction materials. The internal duct surfaces and all the visible surfaces are covered with plastic laminate to provide a uniform surface and are available in attractive finishes. The magnetically operated and interlocked doors on either side of the air shower tunnel do not open at the same time, therefore restricting the leakage of contaminants from the outside in to the clean room and the biohazardous substances from the clean room to the outside. They are made up of aluminium panel and feature clear view glass/acrylic windows to permit visibility. The compartment access panels are made of coated aluminium and are hinged for ease of handling. They are also equipped with appropriate number of adjustable nozzles mounted on the interior walls and ceilings for maintaining high velocity air streams.
Illumination system
Our air showers use top mounted fluorescent lights for adequate illumination of the air shower tunnel. The fluorescent lights are concealed within a light panel and are designed to ensure uniform and even lighting throughout the chamber.The illumination system of our air shower conforms to US federal standards and provides an illumination level of more than 800 lux throughout the air shower tunnel.
Motor and blower assembly
Our air showers use ISI marked, statically and dynamically balanced motors and blower motors with a rating of 1/5 HP. The blower access panel is provided at the side of the shower. The permanently lubricated direct drive centrifugal blowers work in conjugation with the air nozzles to provide continuous high velocity air streams. The high efficiency pumps of our air showers with lifelong lubricated bearings ensure smooth and trouble free operation. The motor and blower assembly has a compact design and is completely integrated for increased energy efficiency and optimum motor cooling. The efficient motors and blowers ensure vibration free and quiet operation.
Programmable operation
The air shower tunnel from Weiber uses microprocessor based controllers for precise control of various operating parameters. The programmable solid statecircuit control system is located at the junction box of the air shower and helps in maintaining optimum conditions of temperature, humidity and illumination within the working chamber. It also facilitates the adjustment and opening and closing of air nozzles and in setting the operation timer from 0-9,990 seconds. The junction box also houses an emergency setting button that allows switching off of the equipment with audio and visual alarms.
Key features
· Ergonomic design for versatile usage
· Available with calibration protocol documentation and complete self-diagnostic systems.
· Programmable operation
· Designed to ensure minimum vibration and noise level < 60 db
· Lighting arrangement conforms to the guidelines for US federal standards
· GMP/GLP compliant systems
Operating features
· Programmable operating modes, pre-purge time and shower time
· The pre-purge time is adjustable from 0-3 minutes
· Microprocessor based controllers to control the sequence of operation
· Floor matting operated switch for sequential operation of the air shower
· Fully washable pre-filters remove around 85% of particulate matters, therefore reducing the load on HEPA filters and increasing their efficiency and life span
· Highly efficient HEPA filters with around 99.99% filtration efficiency for removing particles as small as 0.3 microns and larger.
· Multidirectional air flow
· Permanently lubricated direct drive centrifugal motors and efficient blowers for maintaining appropriate face velocities of the air (6000 ft./min + 20 feet), while producing minimum vibrations and noise (less than 60 dB)
· Indicator lights on both sides of the air shower for regulation of traffic within the cubicle
· Emergency buttons on both sides of the air shower to prevent accidental lock-outs
· LED indicators in the chamber indicate interlock and shower sequence
· Interlocked and magnetically operated doors to prevent them from opening at the same time
· The doors are unlocked automatically and the controller settings are saved in case of a power failure.
· The auto reset feature unlocks the doors to prevent accidental lockouts.
· The program settings can be reset to default values using the reset default function
· An administrator PIN can be set to restrict access to air shower settings.
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