Karl Mayer Group unveils CASCADE for energy-efficient textile drying

KARL MAYER GROUP has introduced a sophisticated system named CASCADE, designed to achieve significant energy savings in the operation of cylinder dryers in its PROSIZE® sizing machines and BLUEDYE dyeing plant.

CASCADE focuses on using steam as a heating medium in cylinder dryers. According to the IPCC report by ITMF Zurich, in 2021, one tonne of steam cost between USD 20 and just under USD 27 internationally. CASCADE aims to reduce process energy requirements through steam reuse.

Karl-Heinz Vaassen, Head of Textile Drying at KARL MAYER, explains, “CASCADE recirculates parts of the process steam in cylinder dryers, enabling genuine, efficient energy recycling within the machine.”

The system offers significant benefits to customers, including lower energy costs and reduced CO2 emissions. For example, a dryer with 14 cylinders operating for 7,000 hours annually in the Asian market can save up to USD 17,000 per year.

Recent Posts

LYCRA showcases renewable fiber innovations

The LYCRA Company is presenting a range of new fibre technologies, focusing on performance, comfort and the use of recycled…

5 hours ago

DITF explores converting wind turbine blades into textile fibers

The German Institutes of Textile and Fiber Research Denkendorf is exploring how retired wind turbine blades could be turned into…

5 hours ago

Corn, beeswax-based textile treatment to offer PFAS finishes alternative

University of Texas has developed a textile treatment made from corn-derived protein and beeswax to help fabrics resist water and…

5 hours ago

Researchers develop selective recycling process for polyester blends

Researchers have developed a recycling process to break down polyester in blended textiles while preserving cotton and spandex present in…

1 day ago

Aalto researchers remove dye from cotton for recycling

Researchers have developed a two-step process that can remove up to 99.3% of colour from reactive-dyed cotton while keeping most…

1 day ago

Indorama Ventures partners to launch biodegradable wash mitt

Schülke, Nitto, Indorama Ventures and Polymateria have launched a new biodegradable disposable wash mitt in Germany, Switzerland, Austria and Spain.

1 day ago